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COMPETITION |
CROSBY |
HEAT
TREATMENT
The heat treatment of steel is an ancient art science that dates back to the
Iron Age. When strength and hardness of steel were needed, heat treatment
provided the answer. Today the heat treatment of steel has been refined to a
sophisticated science.
It is now possible to greatly enhance the strength, ductility, and resilience
of steel through a properly controlled heat treatment process. The as
forged fitting results in variability that is detrimental in applications that
require toughness. Normalizing, spheroidized annealing, and quench and
tempering are heat treat processes.
Proper Heat treatment eliminates the risk of cooling variation at the forging
process. This true of all steels regardless of material grades. |
Ask:
Are load bearing fittings heat treated?
Ask: If so, what type of heat treat process is used?
Some supply critical fittings in an as
forged or as cast condition.
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Crosby
has fully qualified heat treat operations at its plants. Utilizing these
facilities, Crosby heat treats all fittings that are load bearing components.
Crosby minimizes risk by the effective heat treatment of its fittings.
Heat treatment is an essential element of Crosby's Risk Management Program. We
do not take short cuts for the sake of cutting cost. For the benefit of
reducing cost, a non heat treated product compromises the performance
ability of the product. In addition, Crosby's metallurgical
laboratory provides the support needed to assure the results. |
QUENCHED
AND TEMPERED
Quenching and Tempering of steel has been found to be the heat treatment best
suited to fully develop the strength and enhance the grain flow of carbon
and alloy forgings. The quenched and tempered product will deform before
ultimate failure, thus giving warning. The quenching process is rapid cooling
in water or oil, after heating, to form a strong but brittle structure. The
tempering process is the reheating of the steel to obtain the desired strength
while increasing the ductility and toughness. Quench and tempering provides the
consistency of performance needed by all critical applications, especially
overhead lifting. |
Ask:
What products do they quench and temper?
Ask: Are their products that are exposed to high stress
quenched and tempered?
Ask: If not, why are they willing to accept inferior impact and
toughness properties of non quenched and tempered products
Many normalize their forgings, but do not
quench and temper.
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Crosby
fittings which are exposed to high stress applications and designed as load
bearing elements are quenched and tempered. The Quench and Tempering process
is the most consistent method of assuring that every fitting performs as
needed, especially in overhead lifting.

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MATERIAL
CONTROL
The proper heat treatment of forged fittings depends on the appropriate
selection of materials and use of heat treat procedures. Fine grained, special
bar forging quality steel of specific cleanliness requirements and guaranteed
hardenability in the appropriate grades must be used. Proper selection of steel
is NOT ENOUGH, however. The control and management of these steels, from
purchase through the entire manufacturing process, is essential to assure that
the proper results are attained in the designated product. This control should
utilize a production traceability program. |
Ask:
Do they have identification code forged into the product
that traces material back to verified certification?
Ask: Are all heat records maintained by the traceability code?
Most do not provide traceability of material. |
Crosby uses the Product
Identification Code (P.I.C.) for material control from receipt and verification
of steel, and throughout the entire manufacturing process. Crosby can provide
certified material analysis for each production lot.
P.I.C.
Product
Identification Code
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ULTIMATE
STRENGTH, DUCTILITY, IMPACT, AND FATIGUE PROPERTIES
The mechanical properties of steel when a load is very rapidly applied is known
as its impact strength. Forged fittings must be able to have
impact strengths that match the requirements of their application, especially
in cold temperatures.
The ability of a steel to withstand repeated applications of a load is measured
by fatigue testing. The proper heat treatment of forgings, which
includes quenching and tempering, can develop these properties to their desired
level in a consistent and reliable manner. The ability to perform when
overloaded is known as ductility.
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Ask:
Are the products designed and manufactured with considerations for
strength, fatigue, impact, and ductility?
Some do not utilize materials
that have good impact and fatigue properties.
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Crosby's
product line benefits from the selection of steel and the heat treatment
process that allows for superior strength, ductility, impact, and fatigue
performance. The product deforms if overloaded, giving warning before
ultimate failure. All of these properties are essential if the product is
to perform time after time. They are also important to assure that the
inspection criteria set forth by ANSI will effectively monitor the ability of
the fitting to continue in service.
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