WEDGE SOCKET
WARNING AND APPLICATION
INSTRUCTIONS
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S-421T / US-422T
"TERMINATOR™"
NOTE: The design of the basket for the S-421T 1-1/4" TERMINATOR™
Wedge Socket does not allow proper fit to the old style Crosby S-421W wedge (see Fig. 1). Do not assemble or use.
The design of the basket for each US-422T Terminator™ Wedge socket does not allow proper fit to the old sytle UWO-422 wedge (See Fig.1).
Do not assemble or use.
All S-421T and US-422T TERMINATOR™ baskets are marked with a capital "T" or TERMINATOR™.

New QUIC CHECK®
"Go" and "No-Go" features cast into wedge. The proper size wire
rope is determined when the following criteria are met: 1. The wire rope
shall pass thru the "Go" hole in the wedge. 2. The wire rope shall NOT
pass thru the "No-Go" hole in the wedge.
Important Safety
Information -
Read and Follow
Inspection/Maintenance Safety
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Always inspect socket, wedge
and pin before using.
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Do not use part showing
cracks.
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Do not use modified or
substitute parts.
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Repair minor nicks or gouges
to socket or pin by lightly grinding until surfaces are smooth. Do not reduce
original dimension more than 10%. Do not repair by welding.
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Inspect permanent assemblies
annually, or more often in severe operating conditions.
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Do not mix and match wedges
or pins between models or sizes.
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Always select the proper
wedge and socket for the wire rope size.
Assembly Safety
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Use only with standard 6 to 8
strand wire rope of designated size. For intermediate size rope, use next
larger size socket. For example: When using 9/16" diameter wire rope use a 5/8"
size Wedge Socket Assembly. Welding of the tail on standard wire rope is
not recommended. The tail length of the dead end should be a minimum of 6 rope
diameters but not less than 6" (See Fig. 2).
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To use with Rotation Resistant
wire rope (special wire rope constructions with 8 or more outer
strands) ensure that the dead end is welded, brazed or seized before
inserting the wire rope into the wedge socket to prevent core slippage or loss
of rope lay. The tail length of the dead end should be a minimum of 20 rope
diameters but not less than 6" (See Fig. 2).
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Properly match socket, wedge
and clip (See Table 1) to wire rope size.
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Align live end of rope, with
center line of pin.
(See Fig. 2)
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Secure dead end section of
rope. (See Fig. 2)
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Tighten nuts on clip to
recommended torque. (See Table 1)
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Do not attach dead end to
live end or install wedge backwards. (See Fig. 3)
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Use a hammer to seat Wedge and
Rope as deep into socket as possible before applying first load.
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WARNING
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Loads may slip or fall if the Wedge Socket is not
properly installed.
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A falling load can seriously injure or kill.
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Read and understand these instructions before
installing the Wedge Socket.
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Do not side load the Wedge Socket.
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Apply first load to fully seat the Wedge and Wire
Rope in the socket. This load should be of equal or greater weight than
loads expected in use.
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Do not interchange wedges between S-421T and US-422T
or between sizes.
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Do not assemble an old style 1-1/4" S-421W wedge into an S-421T 1-1/4"
TERMINATOR™ basket.
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Do not assemble an old style UWO-422 wedge into a US-422T TERMINATOR™ basket.
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| *Tail
Length |
| Standard
6 to 8 strand wire rope |
Rotation
Resistant Wire Rope |
| A minimum
of 6 rope diameters, but not less than 6" |
A minimum
of 20 rope diameters, but not less than 6". |
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| TABLE
1 |
| Rope
Size |
3/8 |
1/2 |
5/8 |
3/4 |
7/8 |
1 |
1-1/8 |
1-1/4 |
| Clip
Size |
3/8 |
1/2 |
5/8 |
3/4 |
7/8 |
1 |
1-1/8 |
1-1/4 |
| *Torque
Ft./lbs. |
45 |
65 |
95 |
130 |
225 |
225 |
225 |
360 |
| * The
tightening torque values shown are based upon the threads being clean, dry, and
free of lubrication. |
Operating Safety
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Apply first load to fully seat the Wedge and Wire Rope in the
socket. This load should be of equal or greater weight than loads expected in
use.
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Efficiency rating of the Wedge Socket termination is based upon the
catalog breaking strength of Wire Rope. The efficiency of a properly assembled
Wedge Socket is 80%.
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During use, do not strike the dead end section with any other
elements of the rigging (Called two blocking).
Rev. 3
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