Tackle Block and Sheave Assembly
Warning, Use &
Maintenance Information |
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WARNING |
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A potential hazard exists when
lifting or dragging heavy loads with tackle block assemblies.
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Failure to design and use tackle
block systems properly may cause a load to slip or fall — the
result could be serious injury or death.
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Failure to design lifting system
with appropriate sheave assembly material for the intended application may cause premature
sheave, bearing or wire rope wear and ultimate failure - the result could be serious
injury or death.
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A tackle block system should
be rigged by a qualified person as defined by ANSI/ ASME B.30.
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Instruct workers to keep hands
and body away from block sheaves and swivels — and
away from "pinch points" where rope touches block parts or loads.
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Do not side load tackle blocks.
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See OSHA Rule 1926.550 (g) for
personnel hoisting by cranes and derricks, and OSHA Directive CPL 2-1.36 —
Interim Inspection Procedures During Communication Tower Construction
Activities. Only
a Crosby or McKissick Hook with a PL Latch attached and secured with a bolt, nut,
and cotter pin (or toggle pin) or a PL-N latch attached and secured with a toggle
pin; or a Crosby hook with an S-4320 latch attached and secured with a cotter pin
or bolt, nut, and pin; or a Crosby SHUR-LOC® Hook in the locked position
may be used for any personnel hoisting. A hook with a Crosby SS-4055 Latch attached
shall NOT be used for personnel hoisting.
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Instruct workers to be alert and
to wear proper safety gear in areas where loads are moved or supported with tackle
block systems.
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Use only genuine Crosby parts
as replacement.
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Read, understand, and follow these
instructions to select, use and maintain tackle block systems.
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For maximum safety and efficiency, tackle
block and sheave systems must be properly designed, used, and maintained. You
must understand the use of tackle block components and sheaves in the system.
These instructions provide this knowledge. Read them carefully and completely.
Some parts of these instructions must
use technical words and detailed explanations. NOTE: If you do not understand
all words, diagrams, and definitions — DO NOT TRY TO DESIGN OR USE A TACKLE BLOCK
OR SHEAVE SYSTEM! For further assistance, call:
In U.S.A. - Crosby Engineered Products Group at
800-777-1555.
In CANADA - Crosby Canada, Ltd. (905) 451-9261.
IN EUROPE - N.V. Crosby Europe 32-15-757125
As you read instructions, pay particular attention to safety information in bold print.
KEEP INSTRUCTIONS FOR FUTURE USE –
DO NOT THROW AWAY!
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General Cautions or Warnings
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Ratings shown in Crosby Group literature
are applicable only to new or “in as new” products.
Working Load Limit ratings indicate the greatest force or load a product can carry
under usual environmental conditions. Shock loading and extraordinary conditions
must be taken into account when selecting products for use in tackle block systems.
Working Load Limit ratings are based on all sheaves of tackle block system being utilized.
If all sheaves are not utilized, balance must be maintained, and the Working Load
Limit must be reduced proportionally to prevent overloading sheave components. Changes
from full sheave reeving arrangement should be only at the recommendation of a qualified
person, and incorporate good rigging practices.
In general, the products displayed in Crosby Group literature are used as parts of
a system being employed to accomplish a task. Therefore, we can only recommend
within the Working Load Limits, or other stated limitations, the use of products for
this purpose.
The Working Load Limit or Design (Safety) Factor of each Crosby product may be affected
by wear, misuse, overloading, corrosion, deformation, intentional alteration, and
other use conditions. Regular inspection must be conducted to determine whether
use can be continued at the catalog assigned WLL, a reduced WLL, a reduced Design
(Safety) Factor, or withdrawn from service.
Crosby Group products generally are intended for tension or pull. Side loading
must be avoided, as it exerts additional force or loading which the product is not
designed to accommodate.
Always make sure the hook supports the load. The latch must never support the
load.
Welding of load supporting parts or products can be hazardous. Knowledge of
materials, heat treatment, and welding procedures is necessary for proper welding.
Crosby Group should be consulted for information.
Crane component parts, i.e. the boom, block overhaul ball, swivel, and wire ropes
are metallic and will conduct electiciy. Read and understand OHSA standard covering
crane and derrick operations (29 CFR 1926.550 SUBPART N) before operating proximate
to power lines.
STATIC LOAD – The load resulting
from a constantly applied force or load.
WORKING LOAD LIMIT – The maximum mass or force which the product
is authorized to support in general service when the pull is applied in-line, unless
noted otherwise, with respect to the center line of the product. This term is
used interchangeably with the following terms.
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1. WLL
2. Rated Load Value
3. SWL
4. Safe Working Load
5. Resultant Safe Working Load |
WORKING LOAD – The maximum
mass or force which the product is authorized to support in a particular service.
PROOF LOAD – The average force applied in the performance of a proof
test; the average force to which a product may be subjected before deformation
occurs.
PROOF TEST – A test applied to a product solely to determine non conforming
material or manufacturing defects.
Rev. 2
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